How to Replace Chevrolet/GMC Heater Hose Connectors

How to Replace Chevrolet/GMC Heater Hose Connectors

All GM trucks and SUVs used plastic heater hose connectors (disconnects) for the heater hoses from 1999-2014. The problem with this is that over time, the plastic becomes brittle and breaks off. Because the connector breaks in the middle, you can’t just simply slide the hose over the heater barb and toss on a worm-clamp. Instead, you have to remove the remaining plastic connector.

The plastic heater hose connectors are available from your local NAPA Auto Parts Store, or in an emergency you can temporarily use a basic worm-type hose clamp on the hose over the remaining copper tubing of the heater core. But the real trick is getting the connector off the pipe. A disconnect tool is available and usually does the trick quickly. If the proper disconnect tool is not available, or if the connector is packed with dirt and cannot release properly, you may have to cut it off. This is very important- extreme care must be taken when cutting the connector, as too much shaking can break the heater core. These vehicles are incredibly difficult when it comes to changing the heater core, it requires removing the entire dash, and is an 8-10 hour process.

When these plastic connectors break, you are guaranteed for a fun time. If this happens on the side of the road, the "get you home" fix is cutting the other hose and making a loop at the water pump.

When these plastic connectors break, you are guaranteed for a fun time. If this happens on the side of the road, the “get you home” fix is cutting the other heater hose and making a loop at the water pump.

The disconnect tool works by releasing the spring fingers on the inside of the connector. The small plastic tool folds around the backside of the tube, and is slid into the connector until the fingers are released. Then the connector simply slides off the pipe.

Much like a fuel line disconnect, the water hose tool is two half-moons with tabs that slide in behind the connector.

Much like a fuel line disconnect, the water hose tool is two half-moons with tabs that slide in behind the connector.

 

Pop the tool behind the connector, and then pull of the hose to remove it.

Pop the tool behind the connector, and then pull of the hose to remove it.

 

The tool remains on the pipe, don't forget to take it off before installing a new hose.

The tool remains on the pipe, don’t forget to take it off before installing a new hose.

Cutting the disconnect can be done using a hand saw with a hacksaw blade or with a small air-powered reciprocating saw. The key to cutting the connector is to make one straight cut across the top and another slice across the bottom, splitting the connector in half.

Using a small reciprocating saw or hacksaw blade, cut the top and bottom of the connector just until you hit pipe.

Using a small reciprocating saw or hacksaw blade, cut the top and bottom of the connector just until you hit pipe.

 

You can split it with a flat blade screwdriver if it doesn't come apart easily.

You can split it with a flat blade screwdriver if it doesn’t come apart easily.

 

When one connector breaks, the other is usually not far behind. You should replace both connectors at once to avoid a repeat situation. One of the hoses has a plastic Y on it, one hose goes to the heater core, one comes from the radiator overflow canister, and the other side goes to the water pump. You can replace this Y with one that does not have bonded hoses, or you can reuse it.

The hose on the water pump may have similar connectors, you can leave it place or replace it at the same time. New connectors are available at NAPA Auto Parts Stores.

The hose on the water pump may have similar connectors, you can leave it place or replace it at the same time. New connectors are available at NAPA Auto Parts Stores.

Replacing GM plastic heater hose connectors is often an emergency situation, where the hose has broken on the side of the road. It is not a bad idea to preemptively attack this problem and replace them before one breaks and leaves you stranded.

To learn more about NAPA AutoCare, visit www.NAPAAutoCare.com.

about author

Jefferson Bryant

A life-long gearhead, Jefferson Bryant spends more time in the shop than anywhere else. His career began in the car audio industry as a shop manager, eventually working his way into a position at Rockford Fosgate as a product designer. In 2003, he began writing tech articles for magazines, and has been working as an automotive journalist ever since. His work has been featured in Car Craft, Hot Rod, Rod & Custom, Truckin’, Mopar Muscle, and many more. Jefferson has also written 4 books and produced countless videos. Jefferson operates Red Dirt Rodz, his personal garage studio, where all of his magazine articles and tech videos are produced.

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